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Pouch types

Flat-bottom pouch (box pouch)

Also known as: flat bottom bag, box bottom pouch, block bottom pouch, box pouch, flat-bottom bag

A flat-bottom pouch has a rectangular base and side gussets, so it stands like a box and offers five printable panels.

A flat-bottom pouch, also called a box pouch or block-bottom pouch, combines a flat rectangular base with two side gussets. Filled, it stands like a carton and gives you five printable surfaces: front, back, both sides and the base.

Typical uses

Specialty coffee, premium nuts and granola, flour and rice, and heavier multi-kilo products such as pet food are common applications.

Benefits

  • Very stable on shelf, even with heavy fills.
  • Square shape lines up neatly and uses shelf space efficiently.
  • Strong premium look with plenty of room for branding and product information.
  • Works with front or side slider zippers, pocket zippers, degassing valves and windows.

Considerations

Because it involves more folding and sealing steps, a flat-bottom pouch usually costs more per unit than a doypack or a side-gusseted bag, and minimum order quantities tend to be higher. Artwork must respect the fold lines of the gussets and base, so always design on the manufacturer's dieline.

Frequently asked

What is the difference between a flat-bottom pouch and a doypack?

A doypack has an oval bottom gusset and flat sides, while a flat-bottom pouch has a rectangular base plus side gussets. The result is a sturdier, box-like shape with five print panels.

Is a flat-bottom pouch good for coffee?

Yes, it is one of the most popular formats for coffee, typically combined with a one-way degassing valve and a resealable zipper.

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