Lead time

Lead time is the time from order and artwork approval until the packaging is ready to ship, usually quoted in working days.

What it includes

1. Prepress: file checks, placement on the dieline, separations and approval.
2. Plate or cylinder making (not needed for digital).
3. Material sourcing if special films are required.
4. Printing.
5. Lamination and adhesive curing, which takes several days and cannot be rushed without risking delamination or odour.
6. Slitting and pouch making with zippers, valves and other features.
7. Quality control, packing and dispatch.

What extends it

Incomplete artwork, slow approvals, many designs, non-stock materials or spouts, peak seasons and extra proof rounds.

First order vs repeat

First orders take longer because of plates, proofs and approvals. Repeats without artwork changes are usually faster, but still plan them well before stock runs out.

Note that the quoted lead time often means ready to ship from the factory; transport and warehouse receiving may come on top, so build in a safety margin.

Tips

Confirm in writing when the clock starts, share launch dates early, supply print-ready vector files and ask whether transport time is included.