TR EN
Price Calculator
  1. Home
  2. Packaging glossary
  3. Mono-material packaging
Sustainability

Mono-material packaging

Also known as: mono-material packaging, mono-material pouch, monomaterial, single-material packaging, all-PE pouch, all-PP pouch

Mono-material packaging uses layers from a single polymer family, such as all-PE or all-PP, so the pouch is easier to recycle.

Mono-material packaging means every layer of the pouch comes from the same polymer family. The most common examples are all-PE (PE/PE) and all-PP (PP/PP, such as BOPP/CPP) structures. Because they can be reprocessed as a single material, they are the foundation of recyclable flexible packaging.

How they are built

  • PE-based: an oriented PE outer film (MDO-PE or BOPE) for stiffness and print, with a PE sealant.
  • PP-based: BOPP or matte BOPP outside, CPP inside, with better heat resistance.
  • Barrier: low levels of EVOH, metallisation or thin coatings, generally considered recycling-compatible below certain thresholds.

Trade-offs

All-PE structures have a narrower sealing window because inner and outer layers melt at similar temperatures, so filling machines need careful settings. Gloss and stiffness can differ from PET, foil-level barrier is not always reachable, and PE-based packs are not retortable. Choose zips, valves and spouts from the same polymer family, print the correct recycling code (4 for PE, 5 for PP) and trial the pouch on your own line before switching.

Frequently asked

Can mono-material pouches be used for coffee?

Yes, PE- or PP-based structures with EVOH or metallised barrier are used for coffee, but shelf life should be verified by testing and the valve should be compatible too.

Is mono-material the same as recyclable?

It is the main route to recyclability, but barrier layers, inks and accessories also need to be compatible.

Related terms

Recyclable packagingRecyclable packaging is designed so that, after use, it can be collected, sorted and reprocessed into new material in existing recycling facilities. BOPPBOPP is polypropylene film stretched in two directions; it is stiff, glossy, a good moisture barrier and a common printable outer layer in flexible packaging. CPPCPP is non-oriented cast polypropylene film, mainly used as the heat-sealing inner layer of laminated pouches, including retort pouches. EVOHEVOH is a clear plastic barrier layer buried inside multilayer films, keeping oxygen and aroma transmission very low. Recycling codesRecycling codes are numbers and abbreviations identifying a pack's material; plastics use codes 1 (PET) to 7 (other).

Let's choose your packaging together

Work out the price for your size now, or ask our team which structure suits your product.

Calculate PriceRequest a Quote

All terms

Related products

All products
Strong shelf presence 12.528

Flat Bottom Pouch

Stands like a carton and offers five separate printable faces. Gives larger packs a strong shelf presence.

From €0.183/ pc 10,000 pcs · excl. VAT
1228

Quad Seal Pouch

Side-gusseted pouch with all four vertical edges sealed. The corner seals add rigidity for heavier fills.

From €0.169/ pc 10,000 pcs · excl. VAT
For liquids 1322

Spouted Pouch

Pouch with a fitted spout and screw cap. A light, space-saving alternative to bottles for purées, sauces, liquid detergents and drinks.

From €0.224/ pc 10,000 pcs · excl. VAT
1015

Sachet / 3-Side Seal

Flat pouch sealed on three sides. An economical choice for samples, single portions, spices and cosmetic trial sizes.

From €0.09/ pc 10,000 pcs · excl. VAT
For fast lines 1525

Back Seal / Pillow Pack

Pillow pouch with a single back seam and top and bottom seals, built for fast filling on horizontal and vertical packing lines.

From €0.125/ pc 10,000 pcs · excl. VAT
13 cm

Rollstock Film

Printed laminate film delivered on reels, ready to be formed on your own packing machine.

PriceOn request